How Much Weight Can a Pallet Hold? A Complete Guide

Pallets are the backbone of global logistics and warehouse operations. But one of the most frequently asked questions is: “How much weight can a pallet hold?” Whether you’re shipping products, storing materials, or designing a warehouse system, understanding pallet load capacity is essential. This article provides a comprehensive guide to pallet weight limits based on material type, size, load distribution, and usage context.

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Factors That Affect Pallet Weight Capacity

The weight a pallet can hold depends on several key factors:

1. Material Type

Wooden Pallets: Most common and strong. Can hold 1,500–3,000 lbs (680–1360 kg).
Plastic Pallets: Durable and reusable. Typically hold 1,000–5,000 lbs (450–2250 kg) depending on design.
Metal Pallets (Steel/Aluminum): For heavy-duty use. Can support up to 10,000 lbs (4500+ kg) or more.
Paper/Cardboard Pallets: Lightweight and recyclable. Best for light loads under 1,000 lbs (450 kg).

2. Pallet Size

Standard pallet sizes differ by region:

North American (GMA) Standard: 48 x 40 inches
European Standard (EUR/EPAL): 1200 x 800 mm
Larger or custom pallets may support more weight but also require more support.

3. Load Type

Static Load: Weight a pallet can hold while stationary. Often up to 3,000–6,000 lbs (1360–2700 kg).
Dynamic Load: Weight a pallet can carry while being lifted or moved. Usually 1,500–3,000 lbs (680–1360 kg).
Racking Load: Load supported when pallet is placed in racking with open space underneath. This is the lowest capacity, often between 1,000–2,000 lbs (450–900 kg).

4. Load Distribution

A well-distributed load increases capacity. Point loads (all weight in one spot) can cause failure even under lower weights.

Weight Capacity by Pallet Type (Quick Reference Table)

Pallet Type	Static Load	Dynamic Load	Racking Load
Wood Pallet	3,000 – 6,000 lbs	2,000 – 3,000 lbs	1,500 – 2,000 lbs
Plastic Pallet	2,000 – 5,000 lbs	1,500 – 3,000 lbs	1,000 – 2,000 lbs
Metal Pallet	6,000 – 10,000+ lbs	4,000 – 6,000 lbs	3,000 – 5,000 lbs
Cardboard Pallet	500 – 1,000 lbs	300 – 800 lbs	N/A

Frequently Asked Questions

Can you overload a pallet?

Yes. Overloading may cause:

Collapse of pallet
Injury or product damage
Forklift or racking failure

How do I know the pallet weight rating?

Look for manufacturer specs, or ask your supplier. Never guess — especially in racking systems.

Do pallets have weight limits printed on them?

Some industrial plastic or metal pallets have molded-in ratings. Wooden pallets generally do not.

Best Practices for Safe Pallet Loading

Distribute weight evenly — avoid stacking all weight in one spot.
Use corner supports to stabilize tall loads.
Check for pallet damage before use.
Choose the right pallet for your specific needs (static vs. racking).
Follow OSHA or warehouse guidelines for safety.

Conclusion

The weight a pallet can hold varies widely depending on material, size, usage type, and load distribution. Standard wooden pallets support around 2,000–3,000 lbs dynamically, while heavy-duty metal pallets can carry far more. Knowing your pallet’s limits ensures safer, more efficient storage and transport — and prevents costly accidents.

If you need help choosing the right pallet for your industry or application, contact our team of experts — we’re happy to help.